Duraweld Metsys Pvt. Ltd. provides high-performance wear protection, weld overlay rolls, and hardfacing solutions for power, mining, cement, and steel industries across India.
Contact Info
U-139, MIDC, Hingna Road,
Nagpur-440016(MS), India.
Duraweld Metsys Pvt. Ltd. provides high-performance wear protection, weld overlay rolls, and hardfacing solutions for power, mining, cement, and steel industries across India.
U-139, MIDC, Hingna Road,
Nagpur-440016(MS), India.
Weldcast Wearplates are advanced composite wear-resistant plates specifically engineered to offer exceptional durability in extremely abrasive environments. They are designed to extend the service life of equipment and machinery operating under high friction, sliding abrasion, and particle impact.
The construction of Weldcast Wearplates is what makes them superior to conventional wear-resistant steels. Each plate consists of a mild steel base onto which a layer of rich chromium carbides and alloy carbides is deposited using special purpose welding machines. This overlay welding process forms a dense, highly wear-resistant layer with a microstructure dominated by M7C3 carbide particles, known for their exceptional hardness and resistance to abrasion.
Unlike heat-treated steels, Weldcast Wearplates achieve their 58–62 HRC hardness through specialized carbides rather than heat treatment alone. This makes them far more consistent and reliable in high-abrasion environments. As a result, they offer 6–8 times the life of regular mild steel plates and 3–4 times the performance of standard heat-treated steels like Hardox—leading to major cost savings in maintenance, replacement, and downtime.
| Thickness | Weight Kg. / Sq. Mtr | ||
|---|---|---|---|
| Overlay | Base | Total | |
| mm | mm | ± mm | |
| 4 | 6 | 10 | 81 |
| 6 | 6 | 12 | 95 |
| 7 | 8 | 15 | 122 |
| 7 | 10 | 17 | 132 |
| 9 | 10 | 19 | 144 |
| 9 | 12 | 21 | 160 |
| 6 | 12 | 18 | 140 |
| 6 | 25 | 31 | 238 |
| Grade | Typical Properties | Specifications |
|---|---|---|
| DW-Standard Alloy |
High Stress abrasion and heavy impact use upto 450°C. Plate can be rolled to 150 mm radius. Hyper eutectic structure of hard M23 C6 & M7C3 carbide in the matrix of eutectic carbides and martensite.
Matrix hardness more than 700 VHN, carbide hardness more than 800 to 1600 VHN. |
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| DW-FW Alloy |
High Stress abrasion and heavy impact use upto 550°C. Plate can be rolled to 150 mm. Hyper eutectic structure of hard M23 C6 & M7C3 carbide in the matrix of eutectic carbides and martensite.
Matrix hardness more than 700 VHN, carbide hardness more than 800 to 1600 VHN. |
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| DW-HT Alloy (a) | High stress abrasion at elevated temperature upto 800°C. Austenitic matrix with complex carbide of M23 C6 & M7 C3 type of Cr. Mo. V. W. Nb. Matrix hardness 660 - 700 VHN. Carbide Hardness - more than 1600 VHN. | Download PDF |
| DW-HT Alloy (b) | High stress abrasion at elevated temperature upto 550°C. Austenitic matrix with complex carbide of M23 C6 & M7 C3 type of Cr. Mo. V. W. Nb. Matrix hardness 660 - 700 VHN. Carbide Hardness - more than 1600 VHN. | Download PDF |
